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Must-Read for First-Time Installation of Ultra-Pure Water Machines: Pipeline Layout and Environment Pitfall Avoidance Guide

2025-09-16 13

Q1: How to select an appropriate installation location for an ultra-pure water machine before installation?

A1:

  • Keep away from vibration sources: Avoid placing the machine near vibrating equipment such as centrifuges and air compressors to prevent damage to precision components.
  • Ventilated and dry environment: The ambient humidity should be < 80% to prevent circuit dampness or microbial growth.
  • Avoid high temperature/direct sunlight: The recommended ambient temperature is 10-30℃; high temperature will accelerate pipeline aging.
  • Reserve maintenance space: Leave a gap of at least 30cm at the back of the equipment to facilitate filter element replacement and maintenance.

Q2: How to correctly connect the water inlet pipeline? What are the key points to avoid problems?

A2:

Water source requirements:

  • Municipal tap water (with TDS < 200 ppm) must be used; direct connection to lake water/well water is prohibited.
  • The water pressure should be stable between 0.1-0.4 MPa; a booster pump must be installed if the pressure is insufficient.

Pipeline problem - avoiding points:

  • Use food-grade PE pipes to prevent plasticizers from leaching out of ordinary hoses.
  • Install a Y-type filter (with 100 mesh or above) at the water inlet to block large-particle impurities.
  • It is strictly forbidden to connect hot water pipelines to the equipment (the RO membrane can withstand a temperature < 45℃).

Q3: What are the precautions for the installation of the drain pipe?

A3:

  • Drain outlet height: The end of the drain pipe must be higher than the floor drain (to prevent siphon backflow pollution).
  • Anti-backflow design:
    • Install an Air Gap to prevent sewage backflow.
    • It is forbidden to insert the drain pipe directly into the sewer; a gap of more than 2cm should be reserved.
  • Slope requirement: The drain pipe should maintain a slope of 1-3° to prevent water accumulation and bacterial growth.

Q4: How to optimize the layout of the pure water delivery pipeline?

A4:

Material selection:

  • PTFE (polytetrafluoroethylene) pipelines are preferred to avoid organic matter leaching from PVC pipes.
  • For long-distance transportation (> 5 meters), a circulating pipeline system is recommended.

Layout principles:

  • Minimize the length of the pipeline to reduce "dead water areas" (where microorganisms are prone to multiply).
  • Avoid right-angle bends in the pipeline; use large - radius elbows (> 120°) to reduce flow resistance.

Q5: Which environmental factors are "invisible pitfalls"?

A5:

Electrical safety:

  • The machine must be grounded to prevent static electricity from damaging sensitive components (such as the TOC detection module).
  • Avoid sharing sockets with high - power equipment; it is recommended to configure a UPS voltage - stabilizing power supply.

Chemical pollution risks:

  • Keep away from volatile reagents (such as formaldehyde and hydrochloric acid) to prevent corrosion of the equipment shell.
  • It is not advisable to install the machine near the laboratory fume hood, as air flow disturbance will affect its stability.

Q6: What key checks are required for the first startup?

A6:

Three - level confirmation:

  • Water circuit: Check that all interfaces are free of leakage and the drainage is smooth.
  • Circuit: The voltage is stable (220V ± 10%) and the ground wire resistance is < 4Ω.
  • Air circuit: There are no air bubbles in the system (air can be exhausted through the vent valve).

First flushing:

  • Do not connect the terminal filter; flush continuously for more than 2 hours to drain the protective solution completely.
  • Test the initial product water resistivity; it can be used only when the resistivity is confirmed to be > 10 MΩ·cm.

Q7: How to verify whether the system operates normally after installation?

A7:

Performance test:

  • Product water flow rate: Compare with the nominal value in the manual (e.g., 1.5L/min).
  • Water quality test: Resistivity (18.2 MΩ·cm) and TOC (< 5 ppb).

Stability observation:

  • Operate continuously for 24 hours and check for abnormal noise/alarm.
  • Compare the water quality data in the morning and evening; the fluctuation should be < 5%.

Summary

The installation quality of the ultra-pure water machine directly affects the service life of the equipment and the quality of the produced water. It is crucial to follow the "three principles for avoiding environmental pitfalls" (stable water and electricity, pollution prevention, and space reservation) and the "four elements of pipeline layout" (short, straight, inert, and smooth). It is recommended to keep the installation and commissioning report as the baseline data for subsequent maintenance. In case of complex situations, be sure to contact the manufacturer's engineers for on - site guidance.
 
 
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